14 - RCD Protection and Selection for Energy Saving Equipment

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Energy Saving Installations - RCD Safety

The complexity of present-day electrical installations found in many domestic, commercial and public buildings and the existing safety regulations, place a greater demand on the Skilled Person (electrically) with regard to technical education, training, skills and the required knowledge to avoid the hazards and risks associated with installing the wrong protection devices.

Various methods of voltage and current control used for energy saving rely on power electronics to alter and or chop the electrical supply (Nonlinear loads). The technology employed in energy saving and control applications will determine the nature of the leakage current and the resultant residual current generated under fault conditions.

Equipment Requiring Special Types of RCCBs

The equipment connected in circuit determines the Type of RCD (RCCB) which must be installed, to provide a defined and safe level of protection as required by the existing Regulations and Codes of Practice.

Regulation 331 Compatibility of Characteristics covers the “assessment of characteristic of equipment likely to have harmful effects upon other electrical equipment installation” i.e. equipment mounted on the load side of an RCCB must not affect the safety performance of the RCCB.

The table below gives some generic examples based on the installed technology used and the associated RCCB. It is imperative that the inverter manufactures installation instructions are checked, with regard to advice relating to the minimum sensitivity and the Type of RCCB that can be used safely with their equipment. This should be referenced back to any specific requirements contained in the UK Regulations and Codes of practice, which may differ from the International standards.

Equipment Inverters1 Heat Pumps HVAC etc. Inverters Heat Pumps HVAC etc. Lighting1 Control Systems Solar/ Wind1 Generation Electric Vech.2 (EVCP) Mode 2&33
RCCB Type 1 ph. 3 ph. 1 ph. 1ph & 3 ph. 1ph & 3 ph.
Type A
Type AKV
Type F
Type B
Type EV4

Selection Notes
1 Selection based on the equipment technology and installation
2 Selection based on the Make and Model of the vehicle to be charged
3 Mode 4 requires Type B RCCB
4 EV applications only / similar to AKV + Trips if smooth DC fault current > 6mA

Example: Heat Pumps use inverter based speed control

In a building with PME earthing, fixed equipment may not require RCCB protection -see Reg411. However if the building or part of the installation (Heat Pump) is on a TT supply, it is probable that an RCCB will be required to meet Reg 411. To meeting Regulation 331: Inverters operating on 3 phase supplies must only be connected to circuits protected by Type B RCCBs. For single phase inverters refer to the manufactures instructions with regard to the Type of RCCB, as individual designs determine the Type of RCCB required e.g. A, F or B.

RCCB Checklist

Having a basic understanding of the different Types of RCCB specified by inverter based equipment manufactures and their characteristics, reduces the risk of installing inappropriate protection in contravention of the existing Wiring Regulations.

RCCBs are designed and calibrated to operate in the presence of specific types of residual current, basically the greater the complexity of the residual current flowing under fault conditions, the more complex the design of RCCB required to detect those currents. e.g. Type AC RCCBs subjected to smooth DC leakage currents will not AC earth fault current under fault conditions.

Operational leakage currents for nonlinear loads can be significantly higher than conventional equipment, and must be taken into account when designing the installation. RCCB tripping current (sensitivity) must be selected based on the operational leakage currents, and the load circuits’ sub divided if necessary to prevent unwanted tripping – see regulation 531.2.4

Residual / Leakage current components Transient Resistant
RCCB AC 50Hz
AC 50Hz Pulse
Smooth DC
AC > 50Hz < kHz
3kA 8/20µS Current wave
AC
A < 6mA
AKV < 6mA
F < 10mA
B 1
EV < 6mA2

Selection Notes
1 Type B RCCBs detect DC residual currents and trip if the smooth DC current exceeds 30-40mA.
Type A, AKV and F will function safely with smooth DC residual currents present up to the levels indicated, but they do not detect smooth DC. Therefore they must not be installed upstream of Type B RCCBs.
2 Type EV RCCBs trip if the smooth DC current > 6mA i.e. Must only be used for protecting a single EVCP.

Further Reading

For more detailed information on specific applications relating to RCCB selection, please refer to Doepke Web site – Technical Articles

Chaz Andrews – Technical Manager, Doepke UK Ltd

Note: Article 1st published in the ECN Magazine June 2016 under the heading Current Account – RCD Specification
SOURCE: © 2018 - 2025 Chaz Andrews. All Rights Reserved. Ref: RCCB selection EE._ June 15v1